Leg support

ABSTRACT

A leg support is adapted to be secured to a leg. The leg support includes an elongate and continuous strut having first and second rigid or semi-rigid segments, and a flexible middle segment located therebetween. The strut is arranged for securing to a posterior side of a leg and is centrally located along a medial-lateral plane of a leg. A resilient device is secured to the strut against a first surface thereof and extends across a length of the middle strut segment whereby the resilient device is configured to assist and resist certain movements of a leg. A coupling arrangement is arranged to be secured to footwear.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of priority of U.S. provisionalapplication No. 61/240,411 filed Sep. 8, 2009 and is acontinuation-in-part of U.S. patent application Ser. No. 12/466,010,filed May 14, 2009, now U.S. Pat. No. 8,328,745 which claims the benefitof priority of U.S. provisional application No. 61/071,718 filed on May14, 2008 and U.S. provisional application No. 61/119,480 filed on Dec.3, 2008. Each of these priority documents is incorporated by referencein its entirety.

FIELD OF THE INVENTION

The invention pertains to a leg support for providing force distributionand joint unloading, and more particularly to a leg support having abendable and resilient portion arranged for being secured along aposterior leg and generally aligned along a medial-lateral plane of theleg.

BACKGROUND

While many known solutions exist for distributing forces and unloading aknee joint, such solutions are often cumbersome, complicated andobtrusive to activities. Some solutions are found in the form ofelaborate braces and supports which attempt to compensate the leg of awearer by providing a series of springs and shock absorbers to assistthe wearer during activities. Use of such braces and supports are oftenfrowned upon by the public or are undesirable to wear due to theirinherent complexity, size and geometrical configuration, cost, andunaesthetic appearance.

While may braces and supports are effective at distributing forces andunloading a knee joint during physical activities, they can beuncomfortable to wear due to the elaborate and complex mechanics andcorresponding elements, and do not provide much convenience formodification or deactivation when still worn but not effectively in use.

Accordingly, there exists the need to provide a leg support whichdistributes forces and unloads a knee joint while permitting easy use, astreamlined appearance, and a lightweight construction withoutinterfering or serving as an impediment to physical activities.

SUMMARY

In accordance with embodiments of the invention, a leg support isprovided and adapted to be secured to a leg. The leg support includes anelongate strut having first and second segments defining a flexiblesegment located therebetween, and a resilient device releasably securedto the strut. The resilient device corresponds to the flexible strutsegment and bending of the support at the knee occurs at the flexiblestrut segment with the resilient device permitting bending of the legbut resiliently returning the leg to an upright configuration. Thecombination of the bendable strut and the resilient device permitsdistribution of forces exerted by the knee joint to the thigh, calf andthe footwear upon which the strut is connected so as to unload a kneeduring physical activities.

A leg support may be worn on each of the wearer's legs thereby providingthe necessary distribution of forces required for certain physicalactivities such as in skiing. When skiing, the footwear is a ski bootupon which the strut is coupled to via a coupling device and anattachment device which accommodates movement of the leg (i.e.,varus-valgus movement, and pistoning between flexion and extension).

A variety of different embodiments of the resilient device are embracedby the invention including resilient inserts that are removable from theposterior strut or those which have means for disengaging the resilientdevice from resisting bending of the middle segment of the posteriorstrut. Alternatively, arrangements include using multiple resilientinserts or spring configurations which provide different resistance fordifferent sides of the leg (e.g., medial and lateral).

The features, aspects, and advantages of the present invention willbecome better understood with regard to the following description,appended claims, and accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a side elevational view showing the leg support on a leg of awearer and connected to a ski boot.

FIG. 2 is a detailed side elevational view showing the leg support ofFIG. 1.

FIG. 3 is a front elevational view showing the leg support of FIG. 2.

FIG. 4 is a rear elevational view showing the leg support of FIG. 2.

FIG. 5 is a rear elevational view showing the resilient insert accordingto FIG. 2.

FIG. 5A is an elevational view showing an embodiment of a resilientinsert.

FIG. 5B is a top plan view showing the embodiment of FIG. 5A.

FIG. 5C is a bottom plan view showing the embodiment of FIG. 5A.

FIG. 5D is a perspective sectional view showing another embodiment ofthe leg support.

FIG. 5E is a perspective sectional view showing another embodiment ofthe leg support.

FIG. 6 is a front elevational view showing another embodiment of a legsupport.

FIG. 7 is a rear elevational view showing the leg support of FIG. 6.

FIG. 8 is a side elevational view showing the leg support of FIG. 6.

FIG. 9 is a perspective view showing the resilient device according toFIG. 6.

FIG. 10 is an exploded perspective view showing the posterior strut ofFIG. 6.

FIG. 11 is a perspective view showing the attachment device of FIG. 6.

FIG. 12 is an elevational view showing the extension of FIG. 6.

FIG. 13 is a perspective view showing the coupling device in theembodiments of FIGS. 1 and 6.

FIG. 14 is a plan view showing the coupling device of FIG. 13.

FIG. 15 is a partial elevational view showing another variation of theposterior strut.

FIG. 16 is an elevational view showing an embodiment of a resilientinsert.

FIG. 17 is a side elevational view showing the resilient insert of FIG.16.

FIG. 18 is a partial elevational view showing another variation of theposterior strut and resilient inserts.

FIG. 19 is a partial elevational view showing another variation of theposterior strut and resilient inserts.

FIG. 20 is a front elevational view showing another embodiment of theleg support.

FIG. 21 is a rear elevational view showing the leg support of FIG. 20.

FIG. 22 is a side elevational view showing the leg support of FIG. 20.

FIG. 23 is a schematic elevational side view of the leg support of FIG.20 in a flexion position.

FIG. 24 is a front elevational view showing a lower end of a strut inthe leg support of FIG. 20.

FIG. 25 is side elevational view showing the lower strut end of the legsupport of FIG. 20.

FIG. 26 is a schematic elevational side view of an embodiment of a strutin a leg support in a first position.

FIG. 27 is a schematic elevational side view of the embodiment of FIG.26 in a second position.

FIG. 28 is a schematic view of the resilient device of FIGS. 26 and 27in a closed position.

DETAILED DESCRIPTION OF VARIOUS EMBODIMENTS A. Overview

A better understanding of different embodiments of the invention may behad from the following description read in conjunction with theaccompanying drawings in which like reference characters refer to likeelements.

While the disclosure is susceptible to various modifications andalternative constructions, certain illustrative embodiments are shown inthe drawings and are described below in detail. It should be understood,however, that there is no intention to limit the disclosure to thespecific embodiments disclosed, but on the contrary, the intention is tocover all modifications, alternative constructions, combinations, andequivalents falling within the spirit and scope of the disclosure.

It will be understood that, unless a term is expressly defined in thispatent to possess a described meaning, there is no intent to limit themeaning of such term, either expressly or indirectly, beyond its plainor ordinary meaning

B. Environment and Context of Embodiments

Numerous leg support embodiments and components for use therewith aredescribed herein, with particular focus given to supports and componentsdirected to the knee joint and surrounding areas. The leg supportembodiments may serve in protective, preventative or remedialcapacities. While the leg support is described within the context ofpreferred embodiments that are directed to supporting and unloading aknee joint, many of the features described herein may be extended toother supports and components that bear or secure other joints and bodyparts, such as the wrist, elbow, shoulder, ankle and neck.

The leg support embodiments and components for use therewith may bedimensioned to accommodate different types, shapes and sizes of humanjoints and appendages. These embodiments may be modified to orientprincipal forces exerted by the leg.

As is well understood, the primary movements of the knee compriseflexion, i.e., rearward rotational movement of the tibia relative to thefemur, and extension, i.e., forward rotational movement of the tibiarelative to the femur.

For explanatory purposes, each leg support or component thereofdescribed herein may be divided into sections which are denoted bygeneral anatomical terms for the human body. Such anatomical terms areprovided to distinguish various elements of the leg support embodimentsfrom one another, but which are not to be considered to limit the scopeof the invention.

Each of these terms is used in reference to a human leg, by way ofexample, which is divided in similar sections with a proximal-distalplane generally extending along the meniscus of the knee between thefemur and tibia. The terms “proximal” and “distal” generally refer tolocations of the support that correspond to the location of leg relativeto the point of attachment of the leg to the body. The terms “upper” and“lower” may be used in combination with “proximal” and “distal” toconnote gradations in location of “proximal” and “distal.” The locationat where the support corresponds to the knee joint is used herein togenerally delimit the proximal and distal sections of the support.

The embodiments of the leg support can also be considered to fall within“anterior” and “posterior” sections by an anterior-posterior plane. Theanterior-posterior plane generally corresponds to the coronal or frontalplane of a human leg which lies along the central longitudinal axis of abody. A posterior side or element is therefore located behind thisanterior-posterior plane, whereas an anterior side or element is locatedin front of the anterior-posterior plane.

The terms “inwardly” or “inner” commonly used herein to distinguish theside of the leg support that may be directed to the posterior side ofthe support and specifically adjacent to the leg of the wearer of thesupport. On the other hand, the term “outwardly” or “outer” are used todenote the side of the support that is opposite to the inwardly side.

The terms “medial” and “lateral” are relative terms that are generallyunderstood as indicating location near the midsaggital plane or midline.Therefore, elements that are located near the midline are referred to as“medial” and those elements that are further from the midline areconsidered to be “lateral.” The term “central” is used to denote thearea along the midline including portions of the medial and lateralregions.

The terms “rigid” and “flexible” are repeatedly used herein todistinguish characteristics of portions of the support. The term “rigid”is intended to denote that an element of the support is generally devoidof flexibility. Within the context of support members that are “rigid,”it is intended to indicate that they may break if bent with sufficientforce. On the other hand, the term “flexible” is intended to denote thatfeatures are capable of repeated bending. The term “resilient” is usedto qualify such flexible features as generally returning to theinitially molded shape without permanent deformation.

The anatomical and characteristic terms described herein are notintended to detract from the normal understanding of such terms asreadily understood by one of ordinary skill in the art of orthotics.Moreover, the elements of the embodiments described herein are intendedto embrace embodiments that generally correspond to the aforementionedanatomical sections. In other words, it is understood that the elementsof the support embodiments described herein may deviate from fallingexactly within the confines of the aforementioned anatomical sections.

C. Various Embodiments of the Leg Support and Components for UseTherewith

In observing FIG. 1, an embodiment of the leg support is shown anddesignated 10. For explanation purposes, the leg support 10 is mountedon a leg L of a wearer having an upper leg portion UL, a lower legportion LL and a knee K. The wearer is shown wearing a footwear in theform of a ski boot B.

The leg support 10 includes a generally elongate strut 12 which issecured on the posterior side of the leg generally along the midline ofthe leg L. The midline is considered to generally fall along amedial-lateral plane dividing the leg. Lower and upper leg cuffs 38, 40connect to the strut 12 and embrace portions of the leg with the strut12 having openings 56 for connection with the upper let cuff 40.Particularly, the lower cuff 38 extends about only the posterior side ofthe lower leg LL and reaches into both the medial and lateral sides ofthe leg. Likewise, the upper cuff is shown as only extends about theposterior side of the upper leg UL and into both the medial and lateralsides of the leg.

Suitable first lower and upper strapping devices 42, 44, are secured tothe lower and upper cuffs 38, 40, and circumferentially extend about theleg L. An example of cuffs that may be used herewith are found inco-pending U.S. application Ser. No. 11/035,133, incorporated herein byreference and owned by the assignee of this application. Additionally,second lower and upper strapping devices 43, 45 are adjacently locatedabove and below the knee K to secure the brace at such locationsrelative to the leg L. These straps assist in maintaining closeapproximation of the brace to the knee as the knee moves between flexionand extension.

A particular advantage to this embodiment is that there is limited or nointrusion of the lower and upper cuffs along the medial and lateralsides of the leg near the anterior-posterior plane. This arrangementprovides a support which minimizes the possibility of the supportimpacting the wearer's other leg during use, such as when the wearer isskiing and experiences bumps and vibrations. The arrangement alsomitigates the risk of the cuffs catching on clothing, clattering withski poles or other supports, or a support worn on the other leg.

Because of the streamlined profile of the leg support, the wearer canwear the leg support inside of pants thereby allowing the wear the braceto be worn without a noticeable appearance. Despite the illustratedconstruction and placement of the cuffs, the leg support is not limitedto the configuration shown herein, and it is envisioned that the cuffsmay embrace significantly more portions of the leg than that shownherein, such as along both anterior and posterior portions of the leg.

The leg support 10 includes a resilient device 14 which is secured tothe strut 12 at a flexible middle segment 24 thereof. A retainer 20holds at least part of the resilient device 14 to the strut 12. Themiddle segment 24 and the resilient device 14 are each formed with acontour having a bend 25 corresponding to one another at a locationalong the posterior side of the knee K.

The leg support 10 is secured to the boot B by way of a coupling device36 mounted on the boot B. In accordance with this embodiment, the strut10 is pivotally mounted at a single point to the boot B so as to permitvarus/valgus adjustment V of the leg support relative to the boot B.This permits the wearer to lean in either right or left directions whenwearing the leg support.

The leg support also has an attachment device 32 which connects thestrut 12 to the coupling device 36. The attachment device 32 is slidablyconnected to the strut 12 and is fixably connected to the couplingdevice 36. The attachment device 32 permits pistoning of the strut 12 indirection M relative to the coupling device 36 and footwear, therebyallowing the lower and upper cuffs 38, 40 to remain in place on the legwithout movement.

In use, as the knee K bends, the force FL of the upper leg UL is exertedto the resilient device 14 which resists the force FL with force FR. Theresilient device 14 absorbs the force FL by distributing it away fromthe knee to the upper leg UL, lower leg LL and the ski boot B.

In turning to FIGS. 2-4, a detailed description of the leg support 10 isprovided. The strut 12 is primarily divided into a lower leg or firstsegment 26, an upper leg or second segment 28, with the middle segment24 located therebetween. The middle segment 24 has a thickness that isreduced relative to the lower and upper leg segments 26, 28. Thethickness of the lower and upper leg segments 26, 28, tapers at lowerand upper transitions 27, 29, located on an inner or first surface ofthe strut 12 (side adjacent the leg of the wearer) and which serve asfirst and second end portions, respectively, to the middle segment 24.

Because the middle segment 24 has a reduced thickness, preferably asubstantially thin, plate-like form, the strut 12 is substantiallyflexible along the middle segment 24. Further, the bend 25 furtherfacilitates bending of the strut 12 along the middle segment 24 sincethe contour of the middle segment 24 is arranged such that it isanatomically shaped to correspond to the flexion or bending position ofthe knee. As depicted in FIG. 1 and FIG. 2, the strut 12 is formed so asto anatomically correspond to the leg and knee in the extension orupright position of the leg L and knee K.

The strut is preferably formed from a material that permits the middlesegment 24 to be resilient, thereby generally returning to itspre-formed shape after a load exerted on the middle segment has beenreleased. Preferably, this shape corresponds to an upright configurationor extension position of a leg. Thus, while the middle segment may beflexible, it does not undergo permanent deformation upon bending.Moreover, because the lower and upper leg segments have a greaterthickness, they preferably have rigid or semi-rigid properties in orderto stably secure to the leg and withstand loads exerted thereon.

The strut is preferably a monolithic and continuous single injectionmolded piece. A preferable material that may be used to form the strutis a polyamide such as the commercial product ULTRAMID sold by BASF.Other materials may be used to form the strut include but are notlimited to carbon-fiber reinforced resins, glass-fiber or glassreinforced resins and polymers, and other polymeric materials. Thismonolithic injection-molded strut is particularly advantageous in thatit mitigates the need for any fasteners or other components that areused in conventional braces.

Suitable locking elements, protrusions and recesses may be formed on thestrut which connect to other similarly correspondingly moldedcomponents, such as those described below, so as to trim down weight,improve coverage on the anatomy of the wearer, reduce manufacturingcosts, simplify adjustment of the leg support, and provide a supporteasy to use for the wearer.

The strut may be reinforced with suitable elements such as by structuralmaterial inserts which have greater rigidity than the remainder of thematerial forming the strut. Alternatively, reinforcement ribs and otherstructural arrangements may be used to strengthen areas of the strut.

According to this embodiment, the resilient device is a resilient insertthat is preferably formed from a monolithic, continuous single-piecethermoplastic coopolyester elastomer (TPE). A preferred material forforming the insert, preferably by injection molding, is RITEFLEX sold byTicona. Other materials may be used but are not limited to rubbers andother polymeric materials. Preferably, the material and geometricalconfiguration of the insert is selected so that it is resilient tobending loading. The resilient insert may be reinforced with wires,bands, composite plates or bars, or other suitable reinforcing elementsto facilitate both bending and resiliency to a molded configuration.

This insert has a thickness which is substantially greater than themiddle segment, and width generally corresponding to or less than thewidth of the middle segment. The length of the insert, however, islonger than the length of the middle segment, thereby enabling theinsert to be secured to the strut along the lower and upper legsegments. The insert is contoured in the same manner as the middlesegment of the strut, and may have the bend which facilitates anddirects bending of the insert in its preconfigured shape.

The insert may be tailored according to a variety of different materialproperties such as stiffness, compression, and resiliency, orgeometrical shapes (i.e., thickness and width). Thus, a wearer may beable to select from a variety of different inserts for use with thestrut in accordance with certain requirements and preferences specificto the wearer, thereby adding to the versatility of the leg support toaccommodate a variety of different wearers.

The lower leg segment 26 forms a lower mount 16 which is configured forreceiving a lower or first end portion of the insert 14. The lower mount16 is configured so that the first end of the insert 14 snugly fitswithin the lower mount 16.

The upper leg segment 28 defines parallel elongate ribs 30 that extendgenerally along an outer or second surface of the strut 12. An uppermount 18 is connected to the upper leg segment 28 and has correspondinggrooves 60 which permit the upper mount 18 to be slidable along the ribs30. The upper leg segment 28 defines a resilient tab 58 which extendsfrom the second surface of the strut and protrudes outwardly therefrom.The upper mount 18 defines a release button 22 having a detent whichresiliently extends from the upper mount 18 towards the tab 58 so as toeffectively lock movement of the upper mount 18 relative to the upperleg segment 28. The upper mount 18 defines an opening 62 located alongthe first surface thereof which permits deflection of the tab 58 so asto allow disengagement of the upper mount 18 from the tab 58.

The upper mount 18 is configured to receive the second end portion ofthe insert 14 so as to secure and clamp the insert 14 at the second endportion thereof. As shown in FIG. 5, the insert 14 forms grooves 64which correspond to the ribs 30, thereby further securing the insert 14to the strut 12. Thus, the lower and upper mounts 16, 18 combine to pindown both the first and second end portions thereof relative to thestrut 12. Securing retaining tabs 22 may additionally be used which arelocated above the bend 25 of the strut 12 and the insert 14. It will benoted, however, that it is preferable that the insert merely restsadjacent the second surface of the middle segment so as to facilitatecombined bending of the strut and the insert.

FIGS. 5A-5C illustrate an alternative embodiment of the resilientdevice. According to these drawings, a monolithic resilient insert 300is formed with an anatomically contoured bend region 302 and is arrangedto fit in a similarly anatomically contoured posterior strut. The insert300 defines first and second ends 304, 306 which are preferably but notlimited to being equidistant from the bend region 302.

The insert 300 defines bolsters 312 located on a first or outsidesurface 308 directed away from the leg. These bolsters 312 reinforce thearea of the bend region so as to provide the insert with greaterstrength and stiffness at the bend region 312 upon bending. In order toreduce weight of the insert, the insert defines a plurality of recesses314 at areas outside the bend region 312, as shown from a second surface310. It will be noted that the insert is not limited to the bolsters andrecesses depicted herein, and a variety of methods may be used toprovide areas of increased strength and reduced weight. Moreover, theinsert may not be monolithic and strengthening means such as ribs,springs or other means may be applied to the insert to improve thestrength and stiffness at the bend region.

In observing FIGS. 5D and 5E, additional embodiments of the resilientdevice may be used in combination with different arrangements of thestrut. As illustrated in FIG. 5D, the resilient device 200 is providedon a variation of a strut 202. In this embodiment, the strut 202 doesnot have a transitional or reduced thickness; however a bend 204 isformed much in the same manner as described above in connection withother embodiments. Lower and upper segments 216, 218 are defined belowand above the bend 204 such that the upper segment 218 is flexiblerelative to the lower segment 216 at the bend 204.

The resilient device 200 comprises a base 208 fixably secured below thebend 204, and a cap 210 slidably mounted on the middle segment 202. Thecap 210 includes a pin 212 which is slidably attached within an elongateslot 214 permitting the cap 210 to slide relative to the base 208 andthe strut 202. Parallel compression springs 206A, 206B are connected toand span between the base 208 and the cap 210. The resilient device 200is arranged such that as the upper strut segment 218 flexes at the bend204 relative to the lower strut segment 216, the compression springs206A, 206B resist bending of the leg.

FIG. 5E presents another embodiment with a resilient device 230 arrangedsimilarly to the embodiment of FIG. 5D, however resilient cylindricalinserts 232A, 232B are used between the base 208 and cap 210. Thesecylindrical inserts 232A, 232B resist movement of the upper segment 218relative to the lower segment 216.

The compression springs 206A, 206B, and the cylindrical inserts 232A,232B may be arranged so that they have different stiffnesses. Forexample, the compression spring or cylindrical insert corresponding tothe lateral side of the leg may be stiffer than the compression springor cylindrical insert corresponding to the medial side of the leg. Thisarrangement is provided to resist more movement on the lateral side ofthe leg than the medial side of the leg since it has been found incertain activities that the lateral side of the leg undergoes morestress and strain than the medial side.

Returning to the embodiment of FIGS. 1-4, both the lower and upper legsegments 26, 28, provide means for adjustment of the cuffs 38, 40, alongthe strut 12. In observing the lower leg segment 26, an attachmentdevice 32 slidably secures onto the end portion of the lower leg segment26. The attachment device 32 defines internal grooves 51 (shown indashed lines) configured to receive the lower leg segment 26. The lowerleg segment 26 in turn defines a channel 48 through which a pin 54 ofthe attachment device 32 extends thereby providing a sliding arrangementbetween the lower leg segment 26 and the attachment device 32. Theattachment device 32 having a opening 33 showing part of the extension34.

The sliding arrangement results in the attachment device 32 slidingrelative to the lower leg segment 26 to mitigate pistoning of the strut12 itself as the knee goes between extension and flexion. Thisarrangement effectively eliminates pistoning of the thigh shell, and byway of the straps and cuffs, allows the strut to remain in the sameplace on the leg as the knee goes between extension and flexion therebyproviding uniform and constant support to the wearer.

It will be noted that in combination with the aforementioned embodimentof the sliding arrangement, a variation of the sliding arrangement mayinclude a spring element in combination with the pin and the channel.Such a spring may include a compression spring of known types whichassist in returning or maintaining the leg into an extension position.

An elongate extension 34 is adjustably secured to both the lower legsegment 26 and the attachment device 32. The extension 34 defines aseries of apertures 50 located at a first end portion and middle portionthereof along its longitudinal length of which the apertures 50 areengageable with a resilient button 52 of the attachment device 32. Theadjustability of the button 52 relative to any one of the apertures 50allows for the strut 12 to be adjusted in length relative to thefootwear upon which it may be attached, as in the boot of FIG. 1. Theextension 34 also defines a hole 46 generally located at a second endportion thereof which is adapted to engage structure on the couplingdevice 36 used to secure the support to footwear.

FIGS. 6-8 depict another embodiment of the leg support 110 in accordancewith the invention. The leg support includes a posterior strut 112, anda resilient device or insert 114 having contoured edges 116 and beingattached to the posterior strut 112.

The posterior strut 112 defines a generally flexible middle segment 124,and elongate lower and upper leg segments 126, 128. The lower and upperleg segments 126, 128 are substantially more rigid than the middlesegment 124. The middle segment 124 defines a reduced thickness regionrelative to the lower and upper leg segments, and further defines acontour having a bend 125, much in the manner in accordance with theembodiment of FIG. 1.

The posterior strut 112 forms strapping elements 118 defining openings120 for attachment of an appropriate strap (exemplified in FIG. 8). Thestrapping elements 118 are integrally formed with the lower and upperleg segments 126, 128 via flared portions 119 which generally extendtransversely relative to the lower and upper leg segments. These flaredportions 119 have a reduced thickness relative to the lower and upperleg segments and have a tapered contour in order to distribute forcesonto the leg exerted by the straps. The flared portions generallyterminate near or at the middle segment 124 so as to permit ampleadjustment of the resilient insert 114.

The strapping elements 118 may also include a living hinge 121effectively dividing the strapping elements from the lower and upper legsegments. The living hinge 121 permits the strapping elements to bendrelative to the more rigid lower and upper leg segments so as to betteraccommodate the shape of a leg when straps are used to secure thesupport onto leg.

In accordance with the embodiment of FIGS. 6-8, a posterior thigh shellor cuff 140 adjustably connects at a first end portion 141 of the upperleg segment 128. The shell 140 is adapted to accommodate the contours ofa leg and defines a plurality of openings 142 to greater increaseventilation and breathability on the leg. Suitable padding may beemployed in combination with the shell such as padding described in U.S.application Ser. No. 11/723,604, incorporated herein by reference.

The shell 140 is adjustably secured to the upper leg segment 128 via abutton tab 122 integrally formed therewith and biased from the shelltowards the upper leg segment 128. As shown in FIG. 6 and likewise FIG.10, the first end portion 141 of the upper leg segment 128 defines anelongate recessed portion 145 having a series of holes 147 adapted toreceive and lock with the button tab 122. This provides for heightadjustment of the shell 140 along the upper leg segment 128.

In the embodiment of FIG. 6, the button tab 122 extends from the rearside of the shell 140 and is exposed via an opening 149 on the frontside of the leg support. In order to adjust the height, one must pressthe button tab 122 from the front side of the leg support, and adjustthe height of the shell accordingly.

The shell 140 includes a housing section 143 which covers at least someof the first end portion 143 including the recessed portion 145 and theholes 147, and permits adjustment of the shell 140, while exposing thebutton tab 122. The upper leg segment 128 closely fits within a cavity151 (depicted with dashed lines showing the internal periphery thereof)of the housing section 143 and slides relative therewith so as to permitadjustment of the shell relative to the housing section. The housingsection 143 protrudes outwardly from the shell so as to form the cavity151.

In addition to the posterior thigh shell 140, an anterior thigh shell153 may be provided which secures to the posterior strut 112 viastrapping devices 155 and 157. The anterior thigh shell 153 stabilizesthe leg support relative to the anterior aspect of leg, and effectivelycounteracts with the shell 140.

In accordance with the embodiment of FIG. 6, a detailed depiction of theresilient insert 114 and the posterior strut 112 are shown in FIGS. 9and 10. The resilient insert 114 includes a locking tab 146 and anelongate slide channel 169. The locking tab 146 and slide channel 169may be formed from a single piece forming a coupling part 166 which hasa greater hardness than the material used to form the remainder of theresilient insert. For example, the coupling part 166 is molded into theresilient insert 114, and effectively impregnated into the material ofthe resilient insert 114. The locking tab 146 is arranged to couple in afirst slot 130 defined along the edge of the middle segment 124. Thelocking tab 146 is similarly formed to slide and lock with the firstslot 130.

A stanchion 148 is secured by a second slot 131 formed by the middlesegment, and defines a lower flange 249 and a tapered head 253. Thelower flange 249 is retained by the rear side of the middle segment andthe tapered head 253 protrudes outwardly from the front side of themiddle segment 124. The tapered head 253 has a shape corresponding tothe slide channel 169 thereby permitting the stanchion 148 to slidetherein.

The resilient insert 114 also includes a locking dial 162 having a post163 with an arm 168 extending from a top portion thereof. Preferably,the locking dial 162 is impregnated into the resilient insert 114, withthe post 163 extending outwardly therefrom.

The lower leg segment 126 forms an opening 170 arranged to receive aplate 160 which secures therewithin. The plate 160 defines a passage 172that is sized and configured to accommodate the locking dial 162,thereby permitting the post 163 and the arm 168 to extend therethrough.

The plate 160 defines a recess 161 (shown in FIG. 7) on the rear sidethereof which has a depth generally corresponding to the thickness ofthe extension 168 thereby permitting the arm 168 to rest within therecess 161. Because the locking dial 162 extends through the passage172, the resilient insert 114 can rotate relative to the posterior strut112.

The periphery of the opening 170 forms a stop surface 165 which preventsrotation of the resilient insert 114 in a first direction. A detent 164is removably secured to or formed on the rear side of the insert 114 soas to prevent rotation of the resilient insert in a second direction.

As the resilient insert 114 rotates in a first direction relative to theposterior strut 112, the head 153 of lower flange 249 engages the slidechannel 169 of the coupling part 166 and the locking tab 146 engages thefirst slot 130 so as to lock the resilient insert 114 relative to theposterior strut 112. When placing the resilient insert 114 on posteriorstrut 112, the detent 164 is removed from the insert 160 so as to permitextension of the dial 162 through the opening 172.

Once the resilient insert 114 is rotated to a certain degree, one mayattach the detent (which may be secured accordingly with removablefasteners) so as to prevent detachment of the resilient insert from theposterior strut. In order to place the resilient insert in a fullyoperational position relative to the posterior strut, the resilientinsert is urged in the first direction so that the locking dial engagesthe stop surface 165.

When it is desired to disengage the resilient insert from operation onthe posterior strut, one can rotate the resilient insert from theflanged element and the first slot in the second direction. Thisdisengagement of the resilient insert maintains the resilient insertsecured to the posterior strut, but places the resilient insert in aposition which does not resist and provide spring back to the posteriorstrut. In effect, the user can generally freely flex and extend the kneewithout the impact or resistance caused by the resilient insert.

In turning to the boot attachment system, FIG. 11 depicts the attachmentdevice 132 which is arranged to receive a lower end portion 171 of theposterior strut 112. The lower end portion 171 defines grooves 173, andlocking fingers 175 which resiliently extend from the lower end portion171 so as to engage the attachment device 132.

The attachment device 132 defines a front slot 174 arranged to receivethe lower end portion 171, and further defines side portions 177 whichpermit the locking fingers 175 to be flexibly received therein. As thelower end portion 171 is inserted into the front slot 176, the lockingfingers 175 deflect and subsequently spring back to be slidably engagedwithin channels 154 formed by the attachment device. The attachmentdevice 132 can effectively slide along channel 150 of the lower segment126 (as depicted in FIG. 7).

The ability of the attachment device 132 to slide relative to theposterior strut is particularly beneficial, as explained above inconnection to the embodiment of FIG. 1, in that the boot attachmentsystem can piston relative to the posterior strut which is effectivelyfixed in place on the leg. This movement permits the leg support toaccommodate movement of the leg as it goes between extension andflexion.

The attachment device 132 also defines a rear slot 176 adapted toreceive the extension 134, as depicted in FIG. 12. The attachment device132 defines a series of apertures 158 arranged along the height of theattachment device 132. The apertures 158 are formed so as to receive atab 156 resiliently extending from an upper end of the extension 134.When placed in the rear slot 176, the tab 156 is biased towards the rearsurface of the attachment device 132, such that the tab 156 is urgedinto the first aperture 158 located proximate to the entrance of therear slot 176. The extension 134 may be adjusted relative to theattachment device by pressing the tab 156 out from the first aperture158 and subsequently adjusted to the appropriate aperture in the seriesof apertures in order to adjust the distance of the attachment device132 relative to the coupling device 136.

As illustrated in FIGS. 13 and 14, an embodiment of the coupling device136 is shown as having a clamping member 180 which is adapted to secureto an edge of a ski boot, as depicted in FIG. 1. The clamping member 180has arms 182 which may be biased towards one another so as to assurethat the clamping member 180 secures to the boot. The clamping member180 has an inner or first surface having a contour 190 generallycorresponding to the contour of a boot. The clamping member 180 also hasan outer or second surface which defines opposed grooves 184 adapted toreceive the extension 134 therein.

The clamping member 180 has a resilient button 186 located between thegrooves 184 which is arranged for engaging a hole 178 formed at a lowerend of the extension 134. The hole 178 snap fits to the resilient button186 so as to effectively encircle at least a portion of the button. Thiscoupling between the clamping member 180 and the extension 134 may bearranged to permit some play of the extension 134 relative to theclamping member 180 and hence the boot, thereby accommodatingvarus/valgus movement of the posterior strut 112 relative to the boot.

According to one variation of the coupling device, the grooves may besized in a manner such that the extension closely fits therein therebypreventing any movement of the extension relative to the couplingdevice. In another variation, the grooves may be sized in a manner thatpermits retention thereby of the extension; however that extension maypivot about the button within the grooves. Such a variation permitsvarus/valgus movement of the strut, and further allows the wearer tolean to either direction when wearing the support during the course ofuse.

In accordance with another variation of the posterior strut 112, FIG. 15illustrates the posterior strut 112 as defining first and secondreceiving portions 192, 194 which are opposed from one another andlocated on the first and second strut segments, respectively. Thereceiving portions 192, 194 are arranged to closely retain a resilientdevice adjacent to the first surface of the posterior strut in a lowprofile. The low profile is achieved at least in part by the widenedform of the receiving portions which only extend a short distance fromthe first surface of the posterior strut. The low profile allows forminimal extension of any components from the leg support therebyreducing any possible interference to the wearer when involved inphysical activities.

Turning to FIGS. 16 and 17, a resilient insert 196 is shown havingcut-away extensions 197, 198 at the end portions thereof which areconfigured to snugly secure individually with and place the resilientinsert 196 between the receiving portions 192, 194 illustrated in FIG.15. The resilient insert 196 has contours 202 which facilitate bendingof the resilient insert at the center portion thereof.

As particularly exemplified in FIG. 17, the resilient insert likewisehas a low profile which and a minimal thickness. The low profile of theresilient insert is consistent with the receiving portions which have awidened form and only provide a short distance from the first surface ofthe posterior strut. The low profile nature of this embodiment allowsfor minimal extension of any components from the leg support therebyreducing any possible interference to the wearer when involved inphysical activities.

In accordance with another embodiment, FIG. 18 illustrates the posteriorstrut 124 as having a pair of opposed receiving portions 204, 206, 208,210. Each pair of receiving portions is arranged to receive an elongateresilient insert 211, 212. The resilient inserts 211, 212 may havedifferent stiffnesses relative to one another so as to accommodate orprovide different stiffnesses for the lateral and medial aspects of theleg. As mentioned above in connection with the embodiments of FIGS. 5Dand 5E, depending on the physical activities, the lateral and medialaspects of the knee may require different support which is obtained bydifferent resilient inserts.

FIG. 19 illustrates yet another embodiment wherein the posterior strut124 has only first and second receiving portions 214, 216 which areopposed from one another on the first surface of the strut and locatedalong a central longitudinal axis of the posterior strut. A resilientinsert 211, 212, 224 is adapted to be snugly secured within thereceiving portions via cut-away extensions 220, 222. Each of theresilient inserts 211, 212, 224 have a generally arcuate contour whichfacilitates bending. Moreover, each of the resilient inserts 211, 212,224 are appropriately labeled with indicia 226 according to theirstiffness.

FIG. 20 illustrates a first embodiment of a leg support 1000. The legsupport 1000 includes an elongate and continuous strut 1002 having firstand second rigid or semi-rigid segments 1020, 1022. The strut 1002 isarranged for securing to a posterior side of a leg and is centrallylocated along a medial-lateral plane of a leg. The strut 1002 defines aplurality of slots 1018 configured for receiving a strap. The strut 1002may be formed in accordance with the different variations described inthe above embodiments, and the strut may include posterior and/oranterior shells likewise described in above embodiments.

A resilient device 1004 is secured to the strut 1002 against a firstsurface of the strut, and extends across a length of the middle strutsegment 1023. The first and second segments 1020, 1022 are outwardlyflared relative to the middle strut segment 1023 which generallycorresponds in shape to the resilient device 1004. This flared shapeallows for the slots 1018 to be formed on the strut segments, andfurther provides an improved distribution of pressure of the first andsecond strut segments on the posterior side of the leg.

The resilient device 1004 is secured to the strut 1002 via first andsecond brackets 1014, 1016 into which end portions of the resilientdevice 1004 engage. The resilient device 1004 may be formed inaccordance with the different variations described above in otherembodiments.

As depicted in FIGS. 21 and 22, the middle strut segment 1023 defines anotch 1026 formed on the second surface of the strut, and is centrallyand laterally formed across the middle strut segment 1023. The notch1026 forms a living hinge which allows for the strut to bend at acorrect and designated location corresponding to the knee.

The middle strut segment 1023 defines an opening 1028 generally having awidth corresponding to or slightly larger than the resilient device1004. FIG. 23 exemplifies the resilient device 1004 as bending into atleast a portion of the opening 1028. The opening 1028 allows for theresilient device 1004 to extend at least slightly through the opening1028 as the strut 1002 and resilient device 1004 bend about the middlestrut segment 1023. This arrangement eliminates or reduces pressure ofthe resilient device against the strut.

As illustrated in FIGS. 24 and 25, a lower end 1024 of the strut 1002defines a narrowed portion whereupon a foot support attachment device1006 is secured. The foot support attachment device 1006 includes a rod1007 which threadably secures via threads 1036 to the lower strut end1024. The base of the rod 1007 defines a ball 1012 which pivotablycouples and is snap-fit within a recess 1022 formed on a top attachmentpiece 1030 to snugly secure to the ball 1012.

The rod is threaded to allow for finite adjustment in height for the legsupport above a boot. The ball joint permits pivoting of the leg supportrelative to the boot, thereby providing versatility in movement. Theball joint also allows the user to snap the leg support into the bottompiece which is preferably snugly mounted on a boot.

The top piece 1030 connects to a bottom piece 1032 via a clamping device1036. A clearance is formed between first end portions between the topand bottom pieces 1030, 1032 A handle 1010 located on the face of thetop piece is arranged to activate the clamping device 1036 so as tobring and secure the first end portions relative to one another. Thebottom piece 1032 defines a plurality of traction elements 1034 whichassist the top and bottom pieces 1030, 1032 to better engage a boot orother footwear.

A variation of the resilient device is depicted in FIGS. 26-28 whereinthe resilient device 1102 defines a notch 1104 generally located acrossits mid-section. According to this variation, it is arranged so that theresilient device does not provide resistance when the strut and the legtransitions into extension, but as the leg goes into flexion, theresilient device engages the strut.

It is to be understood that not necessarily all objects or advantagesmay be achieved in accordance with any particular embodiment of theinvention. Thus, for example, those skilled in the art will recognizethat the invention may be embodied or carried out in a manner thatachieves or optimizes one advantage or group of advantages as taughtherein without necessarily achieving other objects or advantages as maybe taught or suggested herein. The skilled artisan will recognize theinterchangeability of various features from different embodiments.

Although this invention has been disclosed in the context of certainexemplary embodiments and examples, it therefore will be understood bythose skilled in the art that the present invention extends beyond thespecifically disclosed embodiments to other alternative embodimentsand/or uses of the invention and obvious modifications and equivalentsthereof. Thus, it is intended that the scope of the present inventionherein disclosed should not be limited by the particular disclosedembodiments described above.

The invention claimed is:
 1. A leg support adapted to be secured to aleg, comprising: an elongate and continuous strut having first andsecond rigid or semi-rigid segments, and a flexible middle segmentlocated therebetween, the middle segment defining inner and outersurfaces with the inner surface arranged proximate to a leg, the strutarranged for securing to a posterior side of a leg and centrally locatedalong a midline defined along a medial-lateral plane of a leg, themiddle segment arranged for flexing relative to the first and secondrigid or semi-rigid segments; a resilient device having a first surfacesecured against the outer surface of the middle segment of the strut,the resilient device extending across a length of the middle strutsegment; and a coupling arrangement arranged to be secured to footwearand connecting to a first end portion of the first strut segment, thecoupling arrangement connecting to the strut via a pivoting jointdepending from a first end portion of the first strut segment; whereinthe middle segment and the resilient device have a same contour alongtheir longitudinal length and bend with one another when the leg supportis in flexion.
 2. The leg support according to claim 1, wherein thepivoting joint is a ball and socket joint.
 3. The leg support accordingto claim 1, wherein the middle strut segment defines a living hingeextending across a width thereof.
 4. The leg support according to claim1, wherein the middle strut segment defines an opening through which atleast a portion of the resilient device extends when the leg support isin a flexion position.
 5. The leg support according to claim 1, whereinthe resilient device is arranged to limit resistance as the leg supporttransitions to an extension position, and the resilient device isarranged to engage the strut as the leg support transitions to a flexionposition.
 6. The leg support according to claim 1, wherein the first andsecond strut segments have a greater width than the middle segment. 7.The leg support according to claim 6, wherein the first and second strutsegments define slots on opposed sides thereof.
 8. The leg supportaccording to claim 1, wherein the strut is formed from at least apolymeric material, and the resilient device is formed from at least athermoplastic material.
 9. A leg support adapted to be secured to a leg,comprising: an elongate and continuous strut having first and secondrigid or semi-rigid segments, and a middle segment located therebetween,the middle segment defining inner and outer surfaces with the innersurface arranged proximate to a leg, the strut arranged for securing toa posterior side of a leg and centrally located along a midline definedalong a medial-lateral plane of a leg; and a resilient device having afirst surface secured against the outer surface of the middle segment ofthe strut, the resilient device extending across a length of the middlestrut segment; wherein the middle segment forms a living hinge extendinglaterally across the width of the middle segment, the middle segmentarranged for flexing relative to the first and second rigid orsemi-rigid segments.
 10. The leg support according to claim 9, furthercomprising a coupling arrangement connecting to the strut via a pivotingjoint depending from a first end portion of the first strut segment. 11.The leg support according to claim 10, wherein the pivoting joint is aball and socket joint.
 12. The leg support according to claim 9, whereinthe middle strut segment defines an opening through which at least aportion of the resilient device extends when the leg support is in aflexion position.
 13. The leg support according to claim 9, wherein theresilient device is arranged to limit resistance as the leg supporttransitions to an extension position, and the resilient device isarranged to engage the strut as the leg support transitions to a flexionposition.
 14. The leg support according to claim 9, wherein the firstand second strut segments have a greater width than the middle segment.15. The leg support according to claim 14, wherein the first and secondstrut segments define slots on opposed sides thereof.
 16. The legsupport according to claim 9, wherein the strut is formed from at leasta polymeric material, and the resilient device is formed from at least athermoplastic material.
 17. A leg support adapted to be secured to aleg, comprising: an elongate and continuous strut having first andsecond rigid or semi-rigid segments, and a middle segment locatedtherebetween, the strut arranged for securing to a posterior side of aleg and centrally located along a midline defined along a medial-lateralplane of a leg; and a resilient device having a first surface securedagainst a first surface of the middle segment of the strut, theresilient device extending across a length of the middle strut segment;wherein the middle segment forms an opening through which the resilientelement is arranged to bend at least partially into; wherein the middlesegment and the resilient device have a same contour along theirlongitudinal length and bend with one another when the leg support is inflexion.
 18. The leg support according to claim 17, wherein the strut isformed from at least a polymeric material, and the resilient device isformed from at least a thermoplastic material.